Ex instrumentation

Explosion proof switches
ATEX / IECEx / industrial.
Temperature, pressure, differential pressure, vacuum, fluid, flow and level conditions.

Explosion proof transmitters
ATEX / IECEx / industrial.
Temperature, pressure, differential pressure, vacuum, fluid, flow and level conditions.
Technical example: Emergency Safety Shower Cooling
Standards EN 15154 and ANSI Z358.1 specify that emergency deluge water must remain tepid (typically 15–37°C). Pyropress® supplies hundreds of ultra reliable SIL2 explosion proof switches including flow, level and pressure switches to safety shower manufacturers for units that are used in hazardous areas in the middle east. Explosion proof pressure switches activate the maximum cooling fan speed and provide a safety cut-off if the pressure is outside of the safe range. In addition, an explosion proof level switch for the condensate shuts off the system if, for example, the drain line becomes clogged or the pump fails.
Technical example: Accommodation and Workplace Cooling
A typical hazardous area application has two pressure switches, one at low pressure at around 0.5 bar, a high pressure at around 30 bar, sitting in the appropriate places in the refrigeration cycle. There can be a third pressure switch set between these levels which is cycling the compressor, set with a larger differential or deadband. Some applications also have a Perseus level switch on the condensate tank, to switch on the pump to drain.
Technical example: Cleanrooms
Cleanrooms rely on stable positive pressurisation to prevent particulate ingress, supported by continuous differential‑pressure monitoring. Filtration is critical: HEPA/ULPA filters must be regularly checked and replaced, as blocked filters disrupt airflow and compromise pressurisation. Monitoring pressure drop across filters helps maintain efficiency and ensures the environment remains controlled, compliant, and contamination‑free.
Ex enclosures and components
Ex electrical enclosures are widely used for HVAC controls, particularity on refrigeration skids and process equipment. Ex p protection concepts are also often deployed to keep machinery such as large generator sets >1MW safe in hazardous areas. Ventilation strategies are required to keep the machinery cool while also maintaining above‑atmospheric pressurisation. Differential pressure switches and gas detectors, linked to Ex d enclosures, work together to ensure the Ex p system remains safely pressurised, continuously monitored, and properly ventilated.
Ex limit switches also ensure duct flaps and / or personal doors are at the correct status such as those offered by Ex-tech Solution, along with a range of other components used in explosion proof HVAC systems:

Control Stations
GRP, stainless steel or aluminium control stations that combine various functions. Customised solutions for many Ex applications.

Enclosures, control cabinets & junction boxes
A wide range of Ex d and Ex e enclosures in different materials including aluminium, GRP and stainless steel to suit different hazardous area applications. IIB and IIC gas groups are available.

Motor starters & isolators
The range includes rugged Ex d motor starters and switches that provide safety isolation during maintenance or repair of machines.

Accessories, controls, switches & sensors
Compatible with PLC, ESD and DCS systems, these push buttons can also be used to activate alarms to alert personnel to potential dangers or many other functions.

Ex d enclosure & Ex e cabinet wiring service
To support the Ex-tech Solution product portfolio, the team also provides a specialised wiring service according to pre-approved customer designs.
Ex signalling
Many HVAC systems also incorporate audible and visual indication. The Ex-tech Signalling® SIL2 Ex beacons and sounders below help to indicate system status within hazardous areas.

Explosion proof sounders
Powerful and clear audio alerts to ensure critical alerts are heard loud and clear in Zoned hazardous areas.
Explosion proof beacons
Beacons and status lights designed for maximum visibility and reliability in hazardous areas.

Explosion proof push buttons
Compatible with PLC, ESD and DCS systems, these push buttons can also be used to activate alarms to alert personnel to potential dangers or many other functions.
Hazardous area and Ex consultancy

For businesses handling flammable material
Hazardous area classification, DSEAR risk assessments, ignition hazard assessments, ATEX audits, training and more

For OEMs and suppliers of products
Help to expand portfolios into Ex applications, providing end to end Ex design, test and certification support.
White Paper: An Ex certified guide to HVAC
Download our free white paper for Ex HVAC system designers, specifiers, OEMs, users, and ATEX/ IECEx professionals worldwide, by Pioneer Safety Group (published April 2026).
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Pioneer Safety Group brands join Cognesense
04.26 Cognesense has acquired Pyroban, Pyropress, Ex-tech Solution, Ex-tech Signalling, Petrel and EXSolutions (formerly operating as Pioneer Safety Group)
Petrel wins at UK’s Midlands Business of the Year 2026
03.26 Pioneer Safety Group’s hazardous area lighting brand, Petrel, has won UK's Midlands Business of the Year 2026 in the Investment Category
Petrel Recognised for Major Transformation in West Midlands Business Awards 2026
02.26 Pioneer Safety Group’s hazardous area lighting brand, Petrel, has been shortlisted for the 2026 West Midlands Investment Award following a major two‑year transformation.
Pioneer Safety Group at Resource & Waste Management (RWM) Expo 2025
09.25 Pioneer Safety Group brands will be at RWM waste management Expo 2025 showing hazardous area and explosion protection solutions
Charging up a new generation: Interview with Katy Tyrrell, Head of HR
10.24 Katy Tyrrell, Head of HR, talks about culture and creating opportunities for young people at Pioneer Safety Group
Pioneer Safety Group, the explosion protection hub at ADIPEC
09.24 Pioneer Safety Group returns to ADIPEC in Hall 8 with an even larger portfolio of explosion protection products, solutions and hazardous area services
Pioneer Safety Group expands its ex offering with the acquisition of a UK based Ex lighting solution provider
02.24 The Pioneer Safety Group has acquired Petrel Limited, a UK based manufacturer of explosion proof lighting solutions.
New explosion protection technologies at ADIPEC in ABU Dhabi, UAE
09.23 Explosion protection firms Pyroban, Pyropress, Ex-tech Signalling and Ex-tech Solution will exhibit side by side at this year’s ADIPEC in Abu Dhabi, 2 – 5 October on stand 9470. On display will be a range of explosion proof equipment.
Pyroban to provide exclusive support for Flametec customers
09.23 Pyroban Ltd has established exclusive support arrangements for Flametec material handling and O&G products with Mitchell Diesel Limited.
Expanded Pioneer Safety Group Appoints MD
08.23 Steve Noakes has been appointed as Managing Director of Pioneer Safety Group (PSG), a worldwide leader dedicated to industrial safety solutions including explosion protection for hazardous areas.
Pioneer Safety Group acquires Ex signalling and solution companies
05.23 The Pioneer Safety Group has acquired Ex-tech Signalling SAS and Ex-tech Solution SAS, French manufacturers of explosion proof electrical enclosures, control stations, limit switches and audio/visual warning solutions.
Pyroban wins ‘large business of the year’ award
11.22 Pyroban wins ‘large business of the year’ award












